一(yi)、現代工(gong)業(ye)的(de)(de)(de)(de)發展已出現越(yue)來越(yue)多的(de)(de)(de)(de)綜(zong)合型大項(xiang)目,要(yao)求對從(cong)(cong)(cong)設計(ji)到生(sheng)產(chan)(chan)的(de)(de)(de)(de)整(zheng)個過程盒全(quan)部(bu)環(huan)節所組(zu)成(cheng)(cheng)網絡的(de)(de)(de)(de)物質流(liu)、信(xin)息(xi)(xi)(xi)流(liu)、資金(jin)流(liu)進行(xing)綜(zong)合控制(zhi)(zhi),使(shi)預測分析(xi)、運(yun)行(xing)工(gong)況、設備狀(zhuang)態(tai)、能源利用(yong)、經(jing)濟效益和(he)故障處(chu)理都在優(you)(you)化(hua)、合理的(de)(de)(de)(de)狀(zhuang)態(tai)。在自動(dong)(dong)化(hua)技術(shu)、信(xin)息(xi)(xi)(xi)技術(shu)與(yu)(yu)各種(zhong)生(sheng)產(chan)(chan)技術(shu)基(ji)(ji)礎(chu)(chu)上,由工(gong)業(ye)計(ji)算(suan)機(ji)系(xi)(xi)(xi)統(tong)(tong)將工(gong)廠(chang)全(quan)部(bu)生(sheng)產(chan)(chan)活動(dong)(dong)所需(xu)的(de)(de)(de)(de)信(xin)息(xi)(xi)(xi)與(yu)(yu)各分散(san)的(de)(de)(de)(de)自動(dong)(dong)化(hua)系(xi)(xi)(xi)統(tong)(tong)有機(ji)集(ji)成(cheng)(cheng)起(qi)來,構成(cheng)(cheng)一(yi)個能適(shi)應(ying)生(sheng)產(chan)(chan)環(huan)境不(bu)確定性(xing)與(yu)(yu)市場需(xu)求多變性(xing)的(de)(de)(de)(de)柔性(xing)智能生(sheng)產(chan)(chan)系(xi)(xi)(xi)統(tong)(tong),例如(ru)以(yi)離散(san)事(shi)件為(wei)特征的(de)(de)(de)(de)計(ji)算(suan)機(ji)集(ji)成(cheng)(cheng)制(zhi)(zhi)造(zao)系(xi)(xi)(xi)統(tong)(tong)CIMS。如(ru)圖3所示,CIMS系(xi)(xi)(xi)統(tong)(tong)由以(yi)下(xia)幾方面組(zu)成(cheng)(cheng),用(yong)成(cheng)(cheng)熟技術(shu)及(ji)產(chan)(chan)品(pin),促進學科交叉,從(cong)(cong)(cong)工(gong)業(ye)控制(zhi)(zhi)作(zuo)為(wei)集(ji)成(cheng)(cheng)自動(dong)(dong)化(hua)的(de)(de)(de)(de)基(ji)(ji)礎(chu)(chu)必須考(kao)慮(lv)到集(ji)成(cheng)(cheng)的(de)(de)(de)(de)需(xu)求與(yu)(yu)環(huan)境,包括計(ji)算(suan)機(ji)網絡和(he)數(shu)據(ju)分系(xi)(xi)(xi)統(tong)(tong)NES和(he)DBS,技術(shu)信(xin)息(xi)(xi)(xi)分系(xi)(xi)(xi)統(tong)(tong)TIS、制(zhi)(zhi)造(zao)自動(dong)(dong)化(hua)分系(xi)(xi)(xi)統(tong)(tong)MAS、質量信(xin)息(xi)(xi)(xi)分系(xi)(xi)(xi)統(tong)(tong)QIS和(he)管(guan)理信(xin)息(xi)(xi)(xi)分系(xi)(xi)(xi)統(tong)(tong)MIS等。衡(heng)量CIMS是否達到全(quan)面優(you)(you)化(hua)要(yao)從(cong)(cong)(cong)及(ji)時性(xing)、高(gao)質量、經(jing)濟性(xing)和(he)環(huan)境保護方面綜(zong)合考(kao)慮(lv),實(shi)現從(cong)(cong)(cong)市場分析(xi)、產(chan)(chan)品(pin)設計(ji)、生(sheng)產(chan)(chan)制(zhi)(zhi)造(zao)到售后服(fu)務的(de)(de)(de)(de)控制(zhi)(zhi)與(yu)(yu)管(guan)理的(de)(de)(de)(de)集(ji)成(cheng)(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工業(ye)集(ji)(ji)成(cheng)(cheng)控(kong)(kong)制(zhi)系(xi)統(tong)(tong)(tong)將不僅僅實(shi)現控(kong)(kong)制(zhi)功能(neng)(neng),而必(bi)須考慮與設計、管理決策等系(xi)統(tong)(tong)(tong)的(de)互聯,實(shi)現信息的(de)雙向共(gong)享和自(zi)動化(hua)系(xi)統(tong)(tong)(tong)的(de)集(ji)(ji)成(cheng)(cheng)。在(zai)系(xi)統(tong)(tong)(tong)集(ji)(ji)成(cheng)(cheng)中(zhong),人的(de)因素必(bi)須要受到足(zu)夠重視,成(cheng)(cheng)功的(de)系(xi)統(tong)(tong)(tong)集(ji)(ji)成(cheng)(cheng)往往是經營(ying)、技(ji)術與人的(de)集(ji)(ji)成(cheng)(cheng),在(zai)自(zi)動化(hua)與工控(kong)(kong)系(xi)統(tong)(tong)(tong)中(zhong),如(ru)何促進(jin)(jin)人機協(xie)作、協(xie)調與協(xie)同,使人的(de)創新性能(neng)(neng)更好發揮(hui)(hui)是人們關(guan)注的(de)一個問題。要在(zai)生產(chan)中(zhong)發揮(hui)(hui)人的(de)優勢作用,更要使工控(kong)(kong)系(xi)統(tong)(tong)(tong)便于集(ji)(ji)成(cheng)(cheng),以系(xi)統(tong)(tong)(tong)集(ji)(ji)成(cheng)(cheng)促進(jin)(jin)工控(kong)(kong)系(xi)統(tong)(tong)(tong)的(de)發展。